001

For Brightsigns with USB or TTL Serial Port

USB-S3-16x16

Features:

• USB or Serial Interface
• Footprint (5.3 x 3.1 inches)
• 16 inputs, 16 medium current outputs (2 Amperes each)
• Terminal blocks for all input and output connections
• External '+V' (12 or 24VDC) Required to drive external lighting)
• 5V on board voltage regulator supplies the logic circuitry
• On board LED's to indicate Power and Processor running.

Description of Operation:
This board is used to interface to a BrightSign with either a USB port or a Serial Port..  Controlling the outputs can be dynamic (HMS Protocol with brightness and fade) or simple (Non-HMS Protocol).

Overview:

This board was designed with 'low impedance' drivers.  The outputs can drive relays or LED's.

Serial Setup (stereo cable): In BrightAuthor, select Presentation Properties, Serial Setup and select port0.  Set the port to 38,400 baud.  Select 'Invert Serial' for the serial port. Note: After the BrightSign boots, the tip of the stereo connector should measure about 5V (to the barrel).  Without this selection, the tip will measure about 0V and this will be the wrong polarity for the USB-S3 board.

USB Setup: In BrightAuthor, select Presentation Properties, Serial Setup and select port2.  Set the port to 38,400.  The USB-Serial Interface is handled by a Prolific USB-Serial converter and appears as a serial port in BrightAuthor.

Inputs:

When any input goes low (button input), then a string is sent to the BrightSign.

The strings are:

    Input  =  String

• 1  =  "1",13 (character "1" followed by a carriage return of chr(13))
• 2 = "2",13
• 3 = "3",13
• 4 = "4",13
• 5 = "5",13
• 6 = "6",13
• 7 = "7",13
• 8 = "8",13
• 9 = "9",13
• 10 = "10",13 ("1" followed by "0" then CR)
• 11 = "11",13
• 12 = "12",13
• 13 = "13",13
• 14 = "14",13
• 15 = "15",13
• 16 = "16",13

Controlling the board w HMS Protocol:

Outputs: Connect Loads between 'Output' and +V.

*********Output Control Commands (Lights):

• Command1:  Set Outputs 1-8 by: Bit selection, Brightness, Fade, Verify_byte
  5 bytes          [1, 'Select_Bits', Brightness, Fade, 204]
• Command2:  Set Outputs 9-16 by: Bit selection, Brightness, Fade, Verify_byte
  5 bytes          [2, 'Select_Bits', Brightness, Fade, 204]
  
• Command5:  Set all Outputs OFF Instant (Outputs 9-16)
  2 bytes          [5, 204]
  

Note: A 'Fade' of zero, causes instant change in Brightness (no fade).  Use a fade value of zero when turning on relays (or turning them off).
Note: Fade is the number of milliseconds to make a change in Brightness.  A fade value of 20 will take 20 milliseconds to change to the next Brightness.  So, to change from 0 to 255 (minimum to maximum Brightness) with Fade=20 (20 milliseconds per step of change) will take 20 * 255 or 5.1 seconds.

Note: The brackets are not part of the byte sequence.

Note: LED's are very responsive to  PWM changes.  A change from value of 1 (1/255 on time) to 2 (2/255) on time is 100% change is step.  This is very noticeable at very low PWM values.  I recommend you start with a brightness value of 10 then set the brightness with fade.
I.E. (CMD1, Output1, Brightness=10, Fade=0, 204)  = 001, 001, 010, 000, 204
Then send a second Command 1 to adjust the brightness with fade (Brightness 128, fade=040)  = 001, 001, 128, 040, 204

Output Command Examples:

Command1: To control any of the 1-8 Outputs (Command1), set the 'Select_Bits' to match the outputs. Set the 'Fade' for those Outputs,  Then set the Brightness for those Outputs.
                    I.E. to turn on Output1+Output8 (to the maximum brightness=255,  fade rate=20), Command1=[1,129,20,255,204]
                    I.E. to turn off Output8 (brightness = 0, fade rate=20), Command1=[1,128,20,0,204]
                    I.E. to Turn off Output1 (instant) (Select_Bits = 1, brightness = 0, Fade=0), Command1 = [1,1,0,0,204]

Non-HMS Protocol:

The first byte received sets output port1 (outputs 1-8), the second byte received sets output port2 (outputs 9-16).  Each byte after byte 2 discarded.
I.E. Send this byte sequence [1,128] and these are the results:

• 1=Port1 value (output 1 turns on)
• 128 = Port2 value (output 16 turns on)

Note: In BrightAuthor set the Serial I/O event to ASCII (not bytes).  Baud Setting: 38400,N,8,1 (No parity, 8 bits, 1 stop bit)

Note: The 12/24 volt 2.1mm 'barrel' connector is typically rated at 2 amps.  IF you need to drive more than 2 amps total, use the output connector 0V and +V to connect your power supply.

Options (SW1-X On)

1  Not HMS Protocol

2  N/A

3  N/A

4 Cycle Diagnostic

Note: The serial connection (TTL) has to be inverted.  Some models of BrightSign do not support this feature.  If using the TTL serial port and the BrightSign does not support 'invert serial' order the 'AP' version of this board for compatibility with your BrightSign

Author: Richard Harkey
Revised: August 17, 2024